Metal welding

Metal welding is used in the automotive and electronics industries to produce batteries, cable connections, etc. In metal welding, metals are welded in high temperatures, for instance. We differentiate between metal active gas (MAG) and metal inert gas (MIG) welding. AActive gases form a connection with the metal, inert gases do not. In ultrasonic welding, ultrasonic waves are used to join the metals.

Advantages of metal welding using ultrasonics

Ultrasonic welding offers numerous advantages over conventional metal welding:

Environmentally friendly: The weld process requires less energy compared to classic types of metal welding.
Precise: Ultrasonic welding is precise. This is important above all when welding very small metal parts, e.g. in batteries.
Gentle: Ultrasonic welding works without extremely hot temperatures. This ensures that the metals and other materials are not damaged.
Cost efficient: Ultrasonic welding is fast and does not require any additional tools such as solder.

Application Engineering

Application solutions for nonferrous metals

ultrasonic welding process solutions in battery management

ultrasonic welding in use cable terminal

process ultrasonic welding of metal foils

Downloads

FUNDAMENTALS OF METALS

AUTOMOTIVE, BATTERY pdf 2 MB

protected download

perfect product

Ultrasonic welding machines and systems

HiS SYSTEM

Spotwelder for battery, cable, and terminal applications

ULTRAMETAL

Powerful ultrasonic generators for intermittent applications

ULTRASAFE W

Your solution for perfect welding results of wire and terminal applications.

Branch solution

BATTERY

Highest weld quality: Process visualization and process stability provide for product safety and repeatability. Small footprint for easy integration into production lines. Ultrasonic metal welding is the ideal solution for maximum quality in production. For our customers, we assume the role of both consultants and application problem solvers with regard to the ultrasonic joining of nonferrous metals.

Branch solution

AUTOMOTIVE

Highest weld quality: Vehicle parts must be joined to be tight, strong, dimensionally accurate and visually impeccable. Ultrasonic welding is a fast and economic solution for this complex task. Ultrasonic technology fulfills all crucial criteria of process optimization and validation. We provide solutions for more than 1500 customized projects per year.

Branch Solution

ELECTRONICS

The requirements of components for the electronics industry have become increasingly complex and wide-ranging: Tightness, accurate dimensions, and the impeccable visual appearance of surfaces are typical quality criteria. Ultrasonic welding allows for cost-effective production and ensures high degrees of production safety and reproducibility of the joining process.