CONSUMER

Using ultrasonics, consumer components can be produced and joined in a cost-effective way; at the same time, the process provides great flexibility in terms of design. High requirements for visual appearance, production speed or geometry are met. With the ultrasonic welding technology, an economical joining technology is made available for production of small series through to fully automated manufacturing processes at maximum production flexibility.

Application Engineering

Successful ultrasonic solutions

Household

Household appliances are robust and reliable devices used on a daily basis. Therefore, safe integration of electrical and electronic components is a prerequisite. Ultrasonic welding is an eminently suitable joining technology for household appliances with their complex geometries, such as electric irons or operating panels.

Leisure and garden

Requirements for household appliances apply even more to machines and devices used under outdoor conditions. Typical applications for ultrasonic welding are housings for electrical gardening devices, functional components or lamination of weatherproof roof lining membranes.

Toys

In order to comply with rigorous safety standards for toys, strong and reliable connections are indispensable. To prevent injury hazards, the requirements for good feel must be met.
Ultrasonic welding ensures flawless and temperature-resistant connections without the use of adhesives.

Office

Print cartridges or writing utensils are consumer products which are produced in large quantities. Ultrasonic welding is a cost-effective and fast joining technology ensuring tightness and reliable function of the products.

Packaging

Ultrasonic sealing technology stands for hermetic seals and it allows for quick and safe welding of injection molded functional components, such as spouts to films. Blister packs ensure best-possible product quality through their first-opening guarantee. This critical function is ensured by 100 % through integrated process monitoring.

Customer Story: Bosch FreshUp

Welding strong connections safely with ultrasonics

Strong but also visually appealing connections: Both were deciding factors for the production of the new electronic fabric refresher FreshUp. In order to meet them, BSH Hausgeräte GmbH chose ultrasonics as the most suitable joining technology. Herrmann was involved in the project at an early stage and was able to develop a welding solution together with BSH that completely fulfilled the manufacturer's wishes.

Learn more

Download Expert Resources

Learn more about the benefits of our ultrasonic welding technology for your battery application. Our downloads contain knowledge from more than 60 years of ultrasonics, providing valuable insights into advanced assembly techniques. By sharing our technical expertise, we foster a close partnership on equal terms, ensuring we can execute projects as quickly and successfully as possible.

Download our exclusive resources to unlock decades of innovation and stay ahead of the rapidly evolving battery industry.

CONSUMER

CONSUMER pdf 996 KB

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FUNDAMENTALS OF PACKAGING

CONSUMER, FOOD pdf 669 KB

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FUNDAMENTALS OF PLASTICS

AUTOMATION, AUTOMOTIVE, CONSUMER, ELECTRONICS, MEDICAL pdf 944 KB

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News + Events

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News

Ultrasonic systems for high-speed manufacturing

With the SLIMLINE systems, Herrmann Ultraschall offers the ideal welding solution for the automation of production processes. In addition to increased cycle rates, companies benefit from consulting with Herrmann Engineering, which enables rapid integration into production lines.

News

Ultrasonics Boosts the Circular Economy

In a new feasibility study, Herrmann Ultraschall investigated the welding of a recycled plastic. The result: with the right parameters, comparable welding results are as achievable as with conventional plastics.

News

A machine put to the test

Having the chance to be involved in the development of an ultrasonic welding machine: for Norbert Ennemoser from Ultra Reflex GmbH, Germany, this wish has come true. He was able to put the new HiQ machine generation from Herrmann Ultraschall through its paces for eight weeks as part of a field test. A collaboration that generated a lot of excitement on both sides.

News

Soft fixture for a hard plastic

Flawless appearance was the major challenge in welding an oval, three-dimensional half case for a consumer product. A joint development process between BSH and Herrmann Ultraschall succeeded in meeting these requirements while also providing strong joints.

Partner with Us

Contact our team to discover how our premium solutions can elevate the quality and effectiveness of your large-scale manufacturing. We look forward to hearing from you!